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Questions tagged [failure-analysis]

-1 votes
0 answers
66 views

How to use the military handbook for reliability prediction of electronic equipment

I want to predict the reliability of the components for which I am using the Military Handbook — Reliability Prediction of Electronic Equipment (MIL-HDBK-217F, 1991, Department of Defense). Is there ...
Gokul Karthik's user avatar
3 votes
2 answers
270 views

Components failure sensitive to temperature?

Some hardware of mine fails and then works, in a strange way. I have to switch it on several times, (number of times looks like depending on room temperature). Question is: what components (or (cold) ...
Gyro Gearloose's user avatar
4 votes
3 answers
538 views

Relay seeming to weld/unweld randomly (and continuing to click when "welded")

Main question : I'm observing some very strange behavior on some relays (NO) on our PCBs: the relay sometimes stays closed when I turn it off from software (as if it was welded closed) but I still ...
Sandro's user avatar
  • 9,643
9 votes
1 answer
624 views

Toasted PCB region of power amplifier

I was going to replace a relay on an Alesis RA-150 stereo amplifier (a common failure mode) when I noticed some scorched 2W resistors (R401 and R402) and what appears to be an almost burned area of ...
Shaggi's user avatar
  • 263
4 votes
1 answer
156 views

What is the most common CMOS failure mode in the wild?

When repairing electronic devices, I tend to see a significant bias toward modern CMOS ICs failing shorted to ground. In fact, I don't think I have ever seen a digital CMOS device that failed shorted ...
Charlie's user avatar
  • 425
0 votes
2 answers
147 views

After lightning and thunderstorm my STM32 chip got damaged [closed]

My STM32 breakout board was connected to a 15 V power supply which was then stepped down to 3.3 V by a buck converter. After lightning and thunderstorm, the STM32 MCU got damaged but the buck ...
p_karis's user avatar
  • 163
-2 votes
1 answer
234 views

488 nm 30 mW 3.7 V laser: Is the driver or the diode fried at 9 V?

For a hobby project I'm doing, I accidentally gave my 488 nm 30 mW 3.7 V laser 9 V from a battery. It appears to have died immediately. Picture of similar laser (with housing) added for clarity. The ...
Pedery's user avatar
  • 235
1 vote
1 answer
324 views

Can an Hall effect sensor fail in a way that causes drift in the final measurement? [closed]

I am investigating the different failure modes of an Hall-effect sensor. The failure modes such as short or open circuit are easy to diagnose but I am not sure if the Hall-effect sensor can have a ...
Pratik Chaudhari's user avatar
18 votes
5 answers
3k views

What might cause these striations in this solder joint?

This is a 47 µF 1210 ceramic capacitor which failed. There is excessive leakage current through it and in the process of investigating, I found this unusual-looking solder joint: We use a no-clean ...
JYelton's user avatar
  • 35.8k
7 votes
3 answers
924 views

N-MOS failing short on my PCB

I'm currently testing a PCB I designed. One of the MOSFETs, Q5, failed yesterday for the 3rd time, and I haven't managed yet to find out why. Main facts: N-channel MOSFET: CSD19538Q2T Rated (never ...
Sandro's user avatar
  • 9,643
7 votes
1 answer
380 views

How can I verify or measure faulty (suspected cracked) capacitors?

I have some devices which operate at very low average currents of about 6 µA at 3 V DC. This is to ensure multiple years of battery life. However every now and then I encounter units which have ...
JYelton's user avatar
  • 35.8k
1 vote
2 answers
114 views

How to open hermetic TO packages?

I would like to open a TO-18 can to look at die-bonding/heatsinking and do some electrical experiments with increased airflow. Is there a non-destructive way to do this? My only thought is to drill a ...
bobuhito's user avatar
  • 916
2 votes
1 answer
212 views

SMPS Regulator keeps blowing

First Time for me posting here. Recently I decided to perform a recap on an 20 y/o old SMPS, which is used in a digital mixer. The recap went without any complications. I followed the guide I found ...
anatol's user avatar
  • 61
9 votes
2 answers
1k views

Burned motor controllers: possible root causes analysis

On a submarine robot we built, during an operation, we recently had 3 defect thruster motors (the internal power PCBs have many burnt components, 2 of the motors cracked open due to internal pressure)....
Sandro's user avatar
  • 9,643
11 votes
3 answers
3k views

Why did my LED drivers blow up?

I recently designed my first PCB, which houses LED driver circuitry for some custom lighting. I fastidiously followed the driver's datasheet (Diodes Inc AL8862QSP-13) in designing the circuit: making ...
Reid's user avatar
  • 119

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