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Questions tagged [component-failure]

For questions about what causes components to fail, how to prevent component failure, and component failure modes (e.g. fail open or fail short).

-1 votes
0 answers
66 views

How to use the military handbook for reliability prediction of electronic equipment

I want to predict the reliability of the components for which I am using the Military Handbook — Reliability Prediction of Electronic Equipment (MIL-HDBK-217F, 1991, Department of Defense). Is there ...
Gokul Karthik's user avatar
23 votes
2 answers
3k views

Why did all my surge protectors smoke when my home became ungrounded?

I live in North America and the ground/neutral wire between the utility pole and my home was severed. When this occurred, all my surge protectors fried. Why would this happen?
resplaine's user avatar
  • 351
1 vote
1 answer
157 views

What failures can occur in a SATA HDD 3.5" and controller when +12V power to the HDD is held? [closed]

If, after turning off power to the entire ATX x86 PC, a voltage above 10V is maintained on the +12V SATA HDD 3.5" power line for more than one second, what failures might occur in a (simple non-...
Imyaf's user avatar
  • 175
1 vote
3 answers
189 views

100 ohms resistor is unintended increase value to Mega ohms after one to several years?

I design a Flyback converter for a PC board or Panel monitor. They consummed about 14W to 20W. After normally work for years, the 100 ohms at feed back, which is used for limiting current of LED ...
Lyam Tran's user avatar
0 votes
2 answers
85 views

Failure mode of electrolytic capacitor

simulate this circuit – Schematic created using CircuitLab In the doubler 110 V ac (household wall socket) was applied to the left of the first (highest left) capacitor which is 33 µF ...
user158293's user avatar
4 votes
3 answers
538 views

Relay seeming to weld/unweld randomly (and continuing to click when "welded")

Main question : I'm observing some very strange behavior on some relays (NO) on our PCBs: the relay sometimes stays closed when I turn it off from software (as if it was welded closed) but I still ...
Sandro's user avatar
  • 9,643
0 votes
0 answers
67 views

How does a BMS prevent extreme under voltage damage from a battery cell when a component failure occurs on an IC?

I am designing a 10s battery BMS and I am really trying to dig deep into safety precautions for batteries and I have a good foundation for most protections. In order to prevent short circuit I will ...
Trev347's user avatar
  • 1,370
9 votes
1 answer
624 views

Toasted PCB region of power amplifier

I was going to replace a relay on an Alesis RA-150 stereo amplifier (a common failure mode) when I noticed some scorched 2W resistors (R401 and R402) and what appears to be an almost burned area of ...
Shaggi's user avatar
  • 263
0 votes
2 answers
81 views

LM2678 regulator blew up during normal operation, trying to determine cause

I recently had an LM2678 switching DC regulator fail and I'm trying to figure out why. It was the 5V output version, with a 24V input voltage. The load at the time is difficult to estimate, but was ...
J.P.'s user avatar
  • 65
0 votes
2 answers
193 views

SOT-23-06 with w538 marking on top

I couldn't find the match. I don't know where or how to find it. The board is from a power supply for a speaker.
Alejandro Branzuel's user avatar
-1 votes
1 answer
168 views

Root Cause Analysis - Catastrophic Failure of ULN2803 IC [closed]

I have a relay board operated thru Darlington array ULN2803. Both the ICs underwent catastrophic failures. I am looking for explanations about this failure and what can be done to avoid these in ...
AR2020's user avatar
  • 82
13 votes
4 answers
6k views

Why would a 20 year old MOSFET fail?

I have an old MOSFET power amplifier which dates from (I think) 1997 or so. It was made by a well known British manufacturer. I bought it used about a decade ago, and it has worked faultlessly. A few ...
danmcb's user avatar
  • 8,346
0 votes
1 answer
302 views

VDD and VSS pins shorted together

I have a PIC18F2420 MCU taken out of a PCB. There is a short between pins 8,19 and 20 which are VSS,VSS and VDD respectively. Has this MCU completely failed? One thing I have noticed when the MCU was ...
Bavly's user avatar
  • 379
7 votes
3 answers
924 views

N-MOS failing short on my PCB

I'm currently testing a PCB I designed. One of the MOSFETs, Q5, failed yesterday for the 3rd time, and I haven't managed yet to find out why. Main facts: N-channel MOSFET: CSD19538Q2T Rated (never ...
Sandro's user avatar
  • 9,643
6 votes
4 answers
991 views

PWM Dimming of a Low-Voltage DC Incandescent Filament (Thermal Shock?)

I plan on driving some Numitron tube filaments from an IV-16 tube (datasheet here). For ease of access I'll give the key specs here: Nominal filament voltage: 3.15V Max filament voltage (steady-state)...
Adzi B's user avatar
  • 161

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