I'm a little surprised no-one has mentioned it yet, but one of my favourite tricks with arrays is using the plus operator. It is a little bit like array_merge() but a little simpler. I've found it's usually what I want. In effect, it takes all the entries in the RHS and makes them appear in a copy of the LHS, overwriting as necessary (i.e. it's non-commutative). Very useful for starting with a "default" array and adding some real values all in one hit, whilst leaving default values in place for values not provided.
Code sample requested:
// Set the normal defaults.
$control_defaults = array( 'type' => 'text', 'size' => 30 );
// ... many lines later ...
$control_5 = $defaults$control_defaults + array( 'name' => 'surname', 'size' => 40 );
// This is the same as:
// $control_5 = array( 'type' => 'text', 'name' => 'surname', 'size' => 40 );